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Introduction to Disc Granulator
The disc granulator is a fertilizer granulating equipment that specializes in producing spherical granules. Commonly used for particle processing of powder materials. The whole machine adopts a unique arc structure, and the balling rate is as high as over 93%.
The tilt angle of the disc granulator is adjustable. By adjusting the rotation speed of the granulation disc, the feed speed, and the amount of wetting added, the size, shape, and hardness of the finished granules can be controlled.
The disc granulator can not only be used to produce organic compound fertilizer granules, but also can be used to produce various spherical granules such as cat litter, laundry fragrance beads, and desiccants. Combined with other fertilizer equipment, it can form a complete fertilizer granulation production line.
Features of Disc Granulator
1. Efficient production
The granulation is carried out by rotating the circular granulation disc to realize continuous production.
2. High ball forming rate
The ball forming rate is as high as 93%, and the finished product of cat litter particles is uniform and high in density.
3. Low energy consumption
The transmission device can reduce energy consumption and has the effect of energy saving and environmental protection.
4. Durable material
The inner lining of the face plate is made of high-strength fiberglass, which is anti-corrosion and durable. The bottom of the plate is reinforced with multiple radiant steel plates, which is durable and never deformed.
5. Easy maintenance
The cat litter disc granulator has a simple structure and is easy to clean and maintain.
lay Granulator Disc Granulator
Working Process of Disc Granulator
The working principle of the disc granulator is to put the raw materials into the granulating disc evenly through the feeding device, and use the centrifugal force and friction generated by the granulating disc to make the raw materials stick together tightly.
As the granulation plate rotates continuously, the materials roll in the plate to form uniform spherical particles.
Under the action of centrifugal force, the material is discharged through the edge of the granulating plate to achieve continuous production.
| Model |
Diameter of pelletizing disc
(mm)
|
Disk edge height
(mm)
|
Volume
(m³)
|
Rotating speed
(r/min)
|
Motor power
(kw)
|
Production capacity
(t/h)
|
| ZL10 | 1000 | 250 | 0.4 | 24 | 2.2 | 0.3 ~ 0.5 |
| ZL15 | 1500 | 300 | 1.1 | 22 | 5.5 | 0.5 ~ 0.8 |
| ZL18 | 1800 | 300 | 1.4 | 18 | 5.5 | 0.6 ~ 1.0 |
| ZL20 | 2000 | 350 | 1.8 | 18 | 7.5 | 0.8 ~ 1.2 |
| ZL25 | 2500 | 350 | 2.5 | 18 | 7.5 | 1.0 ~ 1.5 |
| ZL28 | 2800 | 400 | 3.3 | 18 | 11 | 1.0 ~ 2.5 |
| ZL30 | 3000 | 450 | 3.9 | 16 | 11 | 2.0 ~ 3.0 |
Motor
The motor generates drive and provides power source for the disc granulator. The belt turns the reducer, which drives the disc.
Reducer
The reducer uses a gear speed converter to reduce the number of revolutions of the motor to the required number of revolutions, thereby obtaining greater torque.
Unpowered scraper
The disc granulator uses an unpowered scraper to clean the edges and bottom. Combined with the unique processing technology of the disc body, it has a good balling effect and reduces energy consumption.
Disc and Spray hose
During the formation of fertilizer granules, the motor drives the disk to rotate, and granulation is completed under the action of water mist formed by the spray water pipe.
Overseas Site of Disc Granulator Fertilizer Production Line
Zhengzhou Gofine Machine Equipment Co., Ltd. located in Zhengzhou West Development Zone, is a large-scale fertilizer equipment supplier integrating scientific research, production, sales, import and export services since 1987. Gofine takes "Quality First, Customers Supreme" as its tenet, "Treat customers with honesty, create business with integrity" has been deeply rooted in the hearts of every Gofine person. Gofine is willing to cooperate with all the new and cooperated customers to create a glorious future together!
1. Why choose us?
Gofine Machine is a professional equipment manufacturer, that integrates scientific research, production, sales, import, and export. One-stop procurement service, support customized solutions.
2. How can we guarantee the quality?
We have a strict quality control system to ensure the factory quality of each product.
3. What can you buy from us?
Gofine Machine produces fermentation equipment, compost-turning machines, crushing mixers, granulators, screeners, packaging machines, and other commercial fertilizer equipment, etc.
4. What services can we provide?
We have professional overseas installers responsible for installation, commissioning and free training. Professional personnel are waiting for you online 24 hours a day.
5. How to choose equipment?
We have a professional technical team to customize reasonable solutions for you and support customized services.
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