Introduction of Disc Granulator Production Line
The disc granulation production line is a specialized equipment used for the production of organic and inorganic granular fertilizers. It encompasses a series of manufacturing processes including mixing, crushing, stirring, granulating, drying, screening, and packaging of materials. The wet granulation method is employed by the disc granulator, which utilizes the rolling and growing principle to transform powdered materials into uniformly spherical granular fertilizers. With a balling rate as high as 93% and the use of a low-energy consumption unpowered scraper, this production line is highly efficient. Additionally, the disc granulation production line can be utilized for the production of other products such as bentonite cat litter granules, laundry fragrance beads, snow melting agents, desiccants, etc. To facilitate automated and continuous production, complementary auxiliary equipment like dust removal systems can be incorporated to ensure a safe and healthy production environment for employees.
Feature of Disc Granulator Production Line
1. High balling rate: The balling rate of the disc granulator is as high as 93%, and the material residue rate is low.
2. High production capacity: The disc granulator has fast granulation speed and can meet the needs of large-scale granular fertilizer production.
3. Uniform particles: During the granulation process, the raw materials grow through rolling inlays, and the finished particles become more uniform.
4. Lower energy consumption: It adopts a powerless scraper design, which has lower energy consumption than other granulation equipment.
5. No additives required: Using the wet granulation process, no additives are needed, and the finished granules have high density.
6. Wide application: It can be used for particle processing of a variety of materials, such as cat litter, snow melting agents, desiccants, laundry beads, etc.
Working Process of Disc Granulator Production Line
1. Fermentation process
The fermentation of bio-organic raw materials plays quite a basic role in the whole production.Sufficient fermentation lays a solid foundation for the quality of the end products. Groove type compost turner can thoroughly compost and turn high-stacked fermentation materials with large production capacity.Self-propelled compost turner can work freely outside or inside the factory,greatly increasing the speed of aerobic fermentation.It is natural compost at the open place or in the compost tank with ceil; normally the compost fertilizer need about 5-8 days to ferment, and become purer organism.
2. Crushing process
Our semi-wet material crusher with high-speed rotating blade is a new type and high-efficiency single reversible crusher,and has strong adaptability to high water-content organic matter.Semi-wet material crusher is widely used in the organic fertilizer producing process and it performs well in crushing chicken manure, sludge and other wet materials. Crushing fertilizer raw material into small size that can go further process for granulating.
This fertilizer crusher greatly shortens the production cycle of organic fertilizer,and saves production cost.
3. Mixing Process
After crushing,auxiliary materials are added into the materials according to the formula and mixed in the mixer.We provide single-shaft mixer and double-shaft mixer for you to mix the materials evenly.
4. Granulating Process
The disc granulator has a very high pelletizing rate, and the purity of organic fertilizer granules can be as high as 100%. It is the best granulating equipment for producing organic fertilizer granules. The disc granulator has the characteristics of low energy consumption, low production cost and high output. The fertilizer granules after granulation are round and full, which is considered to be your best choice for producing pure organic fertilizer.
5. Drying Process
Rotary drum drying machine is mainly used for drying the fertilizer with a certain degree of humidity and particle size. Materials are transported to the drum by belt conveyor.Rotary dryer is suitable for large,medium,and small farms.
6.Cooling Process
Rotary drum cooler is used for cooling fertilizers to make fertilizer particles stronger.
7.Screening Process
We provide high-quality and good-performance rotary drum screening machine which is used for separating the returned materials and the finished products.The returned materials will go back to fertilizer crusher for further process,while the finished products are conveyed to fertilizer coating machine,or directly transported to automatic fertilizer packager.
8.Packing Process
The finished products enter into the packing machine through the belt conveyor.The fertilizer packaging machine packages finished products quantitatively and automatically.
| No |
Production equipment |
Process |
Power |
Features |
| 1 |
feeding system |
transport material |
1-10kw |
automated system |
| 2 |
crushing and stirring |
make the material finer |
5.5-50kw |
stir evenly,low residue rate |
| 3 |
further granulation |
fertilizer granulating |
15-100kw |
beautiful fertilizer particles |
| 4 |
dryer and cooler |
keep granules moisture |
15-120kw |
particle hardness |
| 5 |
sifting and packaging scale |
final packing |
1-30kw |
finished product |
Disc Granulator Production Line
--- Pre-sale Service
1.Offering overall technology and business consultation services;
2.Proposing the most suitable scheme and equipment for our customer;
3.Designing and producting machine according to the special demands of clients;
--- After-sales Service
1.Carefully checking machine in every working procedure, quality comes first;
2.Assisting our clients for foundation construction of equipments;
3.Dispatching engineers to install and debug equipments,training the first-line operators on site;
4.Regularly visit clients to solve production problems and providing our technology support.
We have more than 15 years experience, support you best before and after sales service.Quality is first and top Pursuit of our company.
Gofine also provides more fertilizer production line solutions:
• Organic fertilizer production line
• Inorganic fertilizer granulator production line
• Powdered organic fertilizer production plant
• Compound fertilizer production equipment
• BB fertilizer mixing plant
Working Site of Disc Granulation Production Line
Zhengzhou GOFINE Machine Equipment Co., Ltd. located in Zhengzhou West Development Zone, is a large-scale fertilizer equipment supplier integrating the scientific research, production, sales, import and export services since 1987. GOFINE takes "Quality First, Customers Supreme" as its tenet,"Treat customers with honesty, create business with integrity" has been deeply rooted in the hearts of every GOFINE person. GOFINE are willing to cooperated with all the new and cooperated customers to create a glorious future together!
1. Why choose us?
Gofine Machine is a professional equipment manufacturer, that integrates scientific research, production, sales, import, and export. One-stop procurement service, support customized solutions.
2. How can we guarantee the quality?
We have a strict quality control system to ensure the factory quality of each product.
3. What can you buy from us?
Gofine Machine produces fermentation equipment, compost-turning machines, crushing mixers, granulators, screeners, packaging machines, and other commercial equipment, etc.
4. What services can we provide?
We have professional overseas installers responsible for installation, commissioning and free training. Professional personnel are waiting for you online 24 hours a day.
5. How to choose equipment?
We have a professional technical team to customize reasonable solutions for you and support customized services.
Introduction of Disc Granulator Production Line
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