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Organic Fertilizer Production Line is mainly used to produce different organic fertilizers that are derived from animal manure, agricultural waste, industrial waste and kitchen waste, etc. After safety disposal and fermentation, raw materials are made into bio-organic fertilizers that contain a variety of organic acids, peptides and rich nutrients including nitrogen, phosphorus and potassium. Organic fertilizers not only provide comprehensive nutrition for plants and crops, also with long fertilizer effect, which can increase and update the soil organic matter, promote microbial breeding, and improve soil chemical and physical properties and biological activity. Our new designed fertilizer granulator is a kind of high efficient granulating machine, it can produce spherical particles with a diameter ranging from 1mm to 5mm. Adopts advanced granulator, granulating ratio is up to 90%, high intensity of granules.
Raw Material
1. Kitchen waste: bones, pericarp, vegetable leaves and eggshell, etc.
2. Agricultural waste: corn stalk, rice stalk, wheat straw, soybean meal, cotton meal, peanut shell powder, Mushroom residue, etc.
3. Municipal sludge: waterworks sludge and river sludge, etc.
4. Industrial waste: vinasse, biogas residue, vinegar residue, Bean dregs, sugar scum, oil residue, shell powder, amino acid humic acid, etc.
5. Animal manure: chicken manure, duck manure, Goose manure, pig manure, cow manure, horse manure, sheep manure, etc.
Flow Process Diagram
Fermentation and compost process → crushing process → mixing process → granulating process → drying process → cooling process → screening
process → packaging process
Features of Disc Granulator
1. Efficient production
The granulation is carried out by rotating the circular granulation disc to realize continuous production.
2. High ball forming rate
The ball forming rate is as high as 93%, and the finished product of cat litter particles is uniform and high in density.
3. Low energy consumption
The transmission device can reduce energy consumption and has the effect of energy saving and environmental protection.
4. Durable material
The inner lining of the face plate is made of high-strength fiberglass, which is anti-corrosion and durable. The bottom of the plate is reinforced with multiple radiant steel plates, which is durable and never deformed.
5. Easy maintenance
The cat litter disc granulator has a simple structure and is easy to clean and maintain.
lay Granulator Disc Granulator
Working Process of Disc Granulator
The working principle of the disc granulator is to put the raw materials into the granulating disc evenly through the feeding device, and use the centrifugal force and friction generated by the granulating disc to make the raw materials stick together tightly.
As the granulation plate rotates continuously, the materials roll in the plate to form uniform spherical particles.
Under the action of centrifugal force, the material is discharged through the edge of the granulating plate to achieve continuous production.
| Model |
Diameter of pelletizing disc
(mm)
|
Disk edge height
(mm)
|
Volume
(m³)
|
Rotating speed
(r/min)
|
Motor power
(kw)
|
Production capacity
(t/h)
|
| ZL10 | 1000 | 250 | 0.4 | 24 | 2.2 | 0.3 ~ 0.5 |
| ZL15 | 1500 | 300 | 1.1 | 22 | 5.5 | 0.5 ~ 0.8 |
| ZL18 | 1800 | 300 | 1.4 | 18 | 5.5 | 0.6 ~ 1.0 |
| ZL20 | 2000 | 350 | 1.8 | 18 | 7.5 | 0.8 ~ 1.2 |
| ZL25 | 2500 | 350 | 2.5 | 18 | 7.5 | 1.0 ~ 1.5 |
| ZL28 | 2800 | 400 | 3.3 | 18 | 11 | 1.0 ~ 2.5 |
| ZL30 | 3000 | 450 | 3.9 | 16 | 11 | 2.0 ~ 3.0 |
Motor
The motor generates drive and provides power source for the disc granulator. The belt turns the reducer, which drives the disc.
Reducer
The reducer uses a gear speed converter to reduce the number of revolutions of the motor to the required number of revolutions, thereby obtaining greater torque.
Unpowered scraper
The disc granulator uses an unpowered scraper to clean the edges and bottom. Combined with the unique processing technology of the disc body, it has a good balling effect and reduces energy consumption.
Disc and Spray hose
During the formation of fertilizer granules, the motor drives the disk to rotate, and granulation is completed under the action of water mist formed by the spray water pipe.
Overseas Site of Disc Granulator Fertilizer Production Line
Zhengzhou Gofine Machine Equipment Co., Ltd. located in Zhengzhou West Development Zone, is a large-scale fertilizer equipment supplier integrating scientific research, production, sales, import and export services since 1987. Gofine takes "Quality First, Customers Supreme" as its tenet, "Treat customers with honesty, create business with integrity" has been deeply rooted in the hearts of every Gofine person. Gofine is willing to cooperate with all the new and cooperated customers to create a glorious future together!
1. Why choose us?
Gofine Machine is a professional equipment manufacturer, that integrates scientific research, production, sales, import, and export.
2. How can we guarantee the quality?
We have a strict quality control system to ensure the factory quality of each product.
3. What can you buy from us?
Gofine Machine produces fermentation equipment, compost-turning machines, crushing mixers, granulators, screeners, packaging machines, and other commercial machines, etc.
4. What services can we provide?
We have professional overseas installers responsible for installation, commissioning, and free training. Professional personnel are waiting for you online 24 hours a day.
5. How to choose equipment?
We have a professional technical team to customize reasonable solutions for you and support customized services.
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